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Prototype PCB Assembly refers to making a small number of samples according to the circuit design or prototype before mass production to verify the correctness of the circuit design and the manufacturability of the product.
Prototype PCB Assembly plays a vital role in the product development process. First, it can help engineers find and correct potential problems in the design before actual production, thereby avoiding problems in mass production and saving costs and time. Secondly, proofing can also be used to test the performance and function of the product to ensure that the product can meet the design requirements. Finally, through Prototype PCB Assembly, manufacturers can build a bridge of communication with designers and customers to ensure that the final product can meet market demand.
Prototype PCB Assembly process
Circuit design: First, a complete circuit design drawing is required, which is the basis for Prototype PCB Assembly.
Material preparation: According to the circuit design drawing, prepare the required electronic components, printed circuit boards (PCBs) and other materials.
SMT patch: Use SMT (surface mount technology) to accurately mount electronic components on the PCB.
Welding and assembly: Complete the welding of electronic components and perform necessary assembly.
Functional test: Perform functional test on the PCBA board to ensure that it works properly.
Feedback and correction: Provide feedback based on the test results and correct problems in the design or production process.
Notes on Prototype PCB Assembly:
Design review: Before proofing, be sure to conduct a comprehensive review of the circuit design to ensure the correctness of the design.
Material selection: The selection of electronic components is crucial to the performance and stability of the product, so it is necessary to carefully select material suppliers.
Production process: The SMT patch process requires precise control to ensure that electronic components can be accurately mounted on the PCB.
Testing and verification: Perform comprehensive testing and verification on the sampled products to ensure that their performance and quality meet expectations.
Product Details:
Payment & Shipping Terms:
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Product Name: | PCBA | Place Of Origin: | Guangdong , China |
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Min. Line Spacing: | 3 Mil (0.075 Mm) | Min. Hole Size: | 3mil (0.075mm) |
Brand Name: | OEM | Components Purchasing: | OK |
SMT DIP Assembly: | Support | Type: | SMT Assembly |
High Light: | FR4 4 Layers PCB,Green Soldmask 4 Layers PCB,2U" Printed Circuit Board PCBA |
Customized control 2Layers PCB Green Soldmask White Silkcreen printed circuit board PCBA
1. Features
1. One Stop OEM Service, Made in Shenzhen of China
2. Manufactured by Gerber File and BOM List from Customer
3. FR4 Material, Meet 94V0 standard
4. SMT, DIP technology suport
5. Lead Free HASL, Environmental Protection
6. UL, CE, ROHS Compliant
7. Shipping By DHL,UPS, TNT, EMS or Customer requirement
2. PCB Technical capability
SMT | Position accuracy:20 um |
Components size:0.4×0.2mm(01005) —130×79mm,Flip-CHIP,QFP,BGA,POP | |
Max. component height::25mm | |
Max. PCB size:680×500mm | |
Min. PCB size:no limited | |
PCB thickness:0.3 to 6mm | |
PCB weight:3KG | |
Wave-Solder | Max. PCB width:450mm |
Min. PCB width: no limited | |
Component height:Top 120mm/Bot 15mm | |
Sweat-Solder | Metal type :part, whole, inlay, sidestep |
Metal material:Copper , Aluminum | |
Surface Finish:plating Au, plating sliver , plating Sn | |
Air bladder rate:less than20% | |
Press-fit | Press range:0-50KN |
Max. PCB size:800X600mm | |
Testing | ICT,Probe flying,burn-in,function test,temperature cycling |
2. PCB Pictures
Contact Person: Mrs. Helen Jiang
Tel: 86-18118756023
Fax: 86-755-85258059