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PCBs for industrial control products. Circuit board for controlling the normal operation of equipment in electrical equipment
1. Special or general-purpose circuit board for industrial control, the bottom circuit is completed, and IO is reserved. After buying the industrial control circuit board, the input and output ports reserved on the circuit board are connected to the user's own device, such as the motor. , solenoid valves, sensors to complete the functions they want to complete.
2. There are dedicated boards and general purpose boards. A dedicated circuit board is a board specially designed for a certain function, such as a temperature control circuit board. After buying it, the input port is connected to a thermocouple, and the output port is connected to a heating contactor or a solid state relay to control the heating device to complete temperature control, and flow. Control panel, motion control board, etc.
3. The universal control board, most of which can be programmed, after the user's own secondary development, completes a specific function, and has a wide range of uses. For example, plc is a general industrial control board. After the user writes the program and compiles the input, various functions can be completed. Digital input, analog input port, high-speed counter port, digital output port, analog output port, and some also have communication function.
Product Details:
Payment & Shipping Terms:
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| Material: | FR4 TG150 | Categary: | Industry PCB |
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| Layers: | 4Layers | Board Thickness: | 1.6mm |
| Copper: | 1-6OZ | Surface: | ENIG |
| Soldermask: | White/Green/black/red | Standard: | IPC Class 2 |
| High Light: | enig finish pcb,double sided pcb board |
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Additional details on industrial control PCB assembly:
Board Materials:
Typically use FR-4 or other high-performance, rigid substrates to withstand mechanical stresses.
May incorporate metal cores or aluminum backing for improved thermal management.
Use of specialized materials like PTFE (Teflon) for high-frequency or high-voltage applications.
Multilayer PCBs:
Industrial control PCBs often have 4, 6, or even more copper layers for complex routing and power distribution.
Careful design of the layer stack-up and via placement to maintain signal integrity and control impedance.
Thermal Management:
Inclusion of heat sinks, heat spreaders, and forced-air cooling solutions to dissipate heat from high-power components.
Use of thermal vias to efficiently transfer heat from device junctions to the PCB's outer layers.
Reliability Testing:
Extensive environmental stress testing, including temperature cycling, vibration, and humidity testing.
Accelerated life testing to assess the long-term reliability of the PCB assembly.
Failure mode and effects analysis (FMEA) to identify and mitigate potential failure mechanisms.
Assembly Automation:
Highly automated processes, including robotic pick-and-place, selective soldering, and conformal coating.
Use of in-line inspection and testing to ensure quality throughout the assembly process.
Field Service and Maintenance:
Modular design and easy access to critical components for field repair and replacement.
Comprehensive documentation and support materials for technicians working on the equipment.
Regulatory Compliance:
Compliance with industry-specific standards, such as IEC 61131 for programmable logic controllers (PLCs).
Adherence to safety regulations, such as UL, CE, or ATEX for use in hazardous environments.
The attention to detail, specialized materials, and rigorous testing required for industrial control PCB assembly help ensure the reliable, long-term operation of these critical components in demanding industrial applications.
Detail Specifications:
| Layers | 4 |
| Material | FR-4 |
| Board Thickness | 1.6mm |
| Copper Thickness | 1oz |
| Surface Treatment | ENIG |
| Soldmask & Silkscreen | Green & White |
| Quality Standard | IPC Class 2, 100% E-testing |
| Certificates | TS16949, ISO9001, UL, RoHS |
Photoes of this 4 Layer FR4 1oz Printed Circuit Board Assembly Industrial Control Board
What KAZ Circuit can do for you:
To get a full quotation of the PCB/PCBA, pls provide the information as below:
Company Informaiton:
KAZ Circuit is a professional PCB manufacturer from China since 2007, also provide PCB Assembly service for our customers. Now with about 300 employees. Certified with ISO9001,TS16949, UL, RoHS. We are confident to provide you quality products with factory-directed price within the fastest delivery time!
Manufacturer Capacity:
| Capacity | Double Sided: 12000 sq.m / month Multilayers: 8000sq.m / month |
| Min Line Width/Gap | 4/4 mil (1mil=0.0254mm) |
| Board Thickness | 0.3~4.0mm |
| Layers | 1~20 layers |
| Material | FR-4, Aluminum, PI |
| Copper Thickness | 0.5~4oz |
| Material Tg | Tg140~Tg170 |
| Max PCB Size | 600*1200mm |
| Min Hole Size | 0.2mm (+/- 0.025) |
| Surface Treatment | HASL, ENIG, OSP |
Contact Person: Stacey Zhao
Tel: +86 13392447006
Fax: 86-755-85258059
