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Prototype PCB Assembly refers to making a small number of samples according to the circuit design or prototype before mass production to verify the correctness of the circuit design and the manufacturability of the product.
Prototype PCB Assembly plays a vital role in the product development process. First, it can help engineers find and correct potential problems in the design before actual production, thereby avoiding problems in mass production and saving costs and time. Secondly, proofing can also be used to test the performance and function of the product to ensure that the product can meet the design requirements. Finally, through Prototype PCB Assembly, manufacturers can build a bridge of communication with designers and customers to ensure that the final product can meet market demand.
Prototype PCB Assembly process
Circuit design: First, a complete circuit design drawing is required, which is the basis for Prototype PCB Assembly.
Material preparation: According to the circuit design drawing, prepare the required electronic components, printed circuit boards (PCBs) and other materials.
SMT patch: Use SMT (surface mount technology) to accurately mount electronic components on the PCB.
Welding and assembly: Complete the welding of electronic components and perform necessary assembly.
Functional test: Perform functional test on the PCBA board to ensure that it works properly.
Feedback and correction: Provide feedback based on the test results and correct problems in the design or production process.
Notes on Prototype PCB Assembly:
Design review: Before proofing, be sure to conduct a comprehensive review of the circuit design to ensure the correctness of the design.
Material selection: The selection of electronic components is crucial to the performance and stability of the product, so it is necessary to carefully select material suppliers.
Production process: The SMT patch process requires precise control to ensure that electronic components can be accurately mounted on the PCB.
Testing and verification: Perform comprehensive testing and verification on the sampled products to ensure that their performance and quality meet expectations.
Product Details:
Payment & Shipping Terms:
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Categary: | Prototype PCB Assembly | Material: | FR-4 |
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Layers: | 2 Layers | Board Thickness: | 1.6mm |
Copper: | 1oz | Surface: | HASL LF |
High Light: | quick turn printed circuit boards,custom made circuit boards |
1oz Copper blue soldmask FR4 Quick Lead Time Prototype PCB Assembly supplier
Detail Specifications:
Layers | 4 |
Material | FR-4 |
Board Thickness | 1.6mm |
Copper Thickness | 1oz |
Surface Treatment | HASL LF |
Soldmask & Silkscreen | Green & White |
Quality Standard | IPC Class 2, 100% E-testing |
Certificates | TS16949, ISO9001, UL, RoHS |
What KAZ Circuit can do for you:
To get a full quotation of the PCB/PCBA, pls provide the information as below:
Company Informaiton:
KAZ Circuit is a professional PCB manufacturer from China since 2007, also provide PCB Assembly service for our customers. Now with about 300 employees. Certified with ISO9001,TS16949, UL, RoHS. We are confident to provide you quality products with factory-directed price within the fastest delivery time!
Manufacturer Capacity:
Capacity | Double Sided: 12000 sq.m / month Multilayers: 8000sq.m / month |
Min Line Width/Gap | 4/4 mil (1mil=0.0254mm) |
Board Thickness | 0.3~4.0mm |
Layers | 1~20 layers |
Material | FR-4, Aluminum, PI |
Copper Thickness | 0.5~4oz |
Material Tg | Tg140~Tg170 |
Max PCB Size | 600*1200mm |
Min Hole Size | 0.2mm (+/- 0.025) |
Surface Treatment | HASL, ENIG, OSP |
SMT Capacity
A Prototype PCB Assembly supplier specializes in providing services related to the assembly of prototype printed circuit boards (PCBs). Here are the key capabilities and services typically offered by a Prototype PCB Assembly supplier:
Component Sourcing: Prototype PCB Assembly suppliers can assist in sourcing the required electronic components for the PCB assembly process. They have established relationships with component suppliers and can help in procuring components that meet the design specifications and requirements.
PCB Manufacturing: Prototype PCB Assembly suppliers can either manufacture the PCBs in-house or work with trusted manufacturing partners. They can produce prototype PCBs based on the customer's design files or offer design services to create the PCB layout if needed. The manufacturing process involves processes such as layer alignment, copper etching, drilling, plating, and applying solder mask and silkscreen.
Surface Mount Technology (SMT) Assembly: These suppliers have the capability to perform surface mount component assembly using automated pick-and-place machines. They can accurately place small-sized components, such as resistors, capacitors, integrated circuits, and connectors, onto the PCB's solder pads. SMT assembly allows for high-speed and efficient assembly of prototype PCBs.
Through-Hole Assembly: In addition to SMT assembly, Prototype PCB Assembly suppliers can also handle through-hole component assembly. Through-hole components, which have leads that pass through the PCB, can be manually or automatically inserted into pre-drilled holes on the PCB. The leads are then soldered on the opposite side to create secure connections.
Rework and Repair: In case there are any issues or defects identified during the assembly process, Prototype PCB Assembly suppliers can perform rework or repair work. They have the expertise and tools to address soldering issues, component misplacements, or any other assembly-related problems that may arise.
Inspection and Testing: These suppliers conduct thorough visual inspection and testing of the assembled prototype PCBs. They verify the correct placement and soldering of components, ensuring compliance with design specifications. Inspection and testing may involve automated optical inspection (AOI), X-ray inspection, or other testing methods to detect any defects or faults.
Design for Manufacturability (DFM) Feedback: Prototype PCB Assembly suppliers can provide valuable feedback on the design files to optimize the PCB for manufacturability. They identify any potential manufacturing challenges, suggest design modifications, and offer recommendations to improve the overall efficiency and reliability of the PCB assembly process.
Quick Turnaround Time: One of the key advantages of working with Prototype PCB Assembly suppliers is their ability to offer quick turnaround times. They understand the importance of time-sensitive projects and strive to deliver assembled prototype PCBs within tight timelines to support rapid prototyping and development cycles.
Collaboration and Support: Prototype PCB Assembly suppliers often work closely with customers during the assembly process. They provide technical support, answer queries, and offer guidance throughout the project. Their expertise and experience in PCB assembly can be leveraged to address any challenges or uncertainties that may arise.
Confidentiality and Intellectual Property Protection: Prototype PCB Assembly suppliers prioritize the confidentiality and protection of customer designs and intellectual property. They have measures in place to ensure the security and privacy of sensitive information throughout the assembly process.
It's important to note that the specific capabilities and services offered by Prototype PCB Assembly suppliers may vary. It's recommended to engage in detailed discussions with the supplier to understand their offerings, technical expertise, pricing, and any additional value-added services they may provide.
Photoes of 1oz Copper blue soldmask FR4 Quick Lead Time Prototype PCB Assembly supplier
Contact Person: Stacey Zhao
Tel: +86 13392447006
Fax: 86-755-85258059