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Quick Turn PCB Assembly refers to the process of making actual circuit boards according to circuit board design files (such as Gerber files) during the development of electronic products, and performing processes such as component welding and testing to finally obtain working samples. This process is of great significance for verifying designs, discovering problems, and optimizing product performance. Through Quick Turn PCB Assembly, R&D personnel can test the performance and stability of circuit boards in actual environments, providing strong guarantees for subsequent mass production.
2. Basic process of Quick Turn PCB Assembly
1. Design file preparation: First, you need to prepare the design files of the circuit board, including circuit schematics, PCB layout diagrams, and wiring diagrams. These files will serve as the basis for making circuit boards.
2. Circuit board production: Send the design files to professional circuit board manufacturers, who will produce actual circuit boards based on the files. In this process, it is necessary to pay attention to the selection of appropriate materials, processes, and quality control standards to ensure the performance and quality of the circuit board.
3. Component procurement and welding: According to the circuit design requirements, purchase the corresponding electronic components and weld them on the circuit board. During the welding process, attention should be paid to the welding quality, the placement of components, and the welding sequence to ensure the normal operation of the circuit board.
4. Testing and debugging: After the welding is completed, the circuit board needs to be strictly tested and debugged. This process includes functional testing, performance testing, stability testing, etc. to ensure that the circuit board meets the design requirements.
5. Problem feedback and optimization: During the test process, some problems or deficiencies may be found. At this time, it is necessary to promptly feedback to the design team, and make corresponding optimizations and improvements based on the problems to improve the performance and quality of the circuit board.
III. Matters needing attention in Quick Turn PCB Assembly
1. Choose a suitable manufacturer: The quality and effect of Quick Turn PCB Assembly depends largely on the strength and level of the manufacturer. Therefore, when choosing a manufacturer, it is necessary to comprehensively consider factors such as its technical strength, equipment level, quality control ability, and choose a reputable and reputable manufacturer for cooperation.
2. Strictly control quality: In the process of Quick Turn PCB Assembly, it is necessary to strictly control the quality of each link, including circuit board production, component procurement, welding quality, testing standards, etc. Only by ensuring that each link meets the quality requirements can we finally get a sample with stable performance and reliable quality.
3. Strengthen communication and feedback: In the process of Quick Turn PCB Assembly, the design team, manufacturer and test team need to strengthen communication and feedback. Find and solve problems in time, and optimize and improve accordingly to ensure the performance and quality of the final product.
Quick Turn PCB Assembly is an important part of electronic product research and development, which is of great significance for verifying design, discovering problems and optimizing product performance. Through the introduction of this article, I believe you have a deeper understanding of the concept, process and matters needing attention of Quick Turn PCB Assembly. In actual operation, it is necessary to strictly follow the process, control quality, strengthen communication and feedback to ensure the performance and quality of the final product.
Product Details:
Payment & Shipping Terms:
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PCB Material: | FR4 | Spec: | As Per Customer Gerber Files |
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Layers: | 2-16Layers | Surface: | ENIG/HASL/OSP |
Thickness: | 0.8-3.2mm | Soldermask: | RED/GREEN/BLACK/BLUE/OTHERS |
Silksreen: | White/black/others | Certificate: | Rohs/reach/UL/TS16949 |
Highlight: | cctv camera circuit board,camera pcb board |
4 Layers 1OZ Copper Thickness Black Soldmask FR4 material Printed Circuit Board PCBA quick turnaround PCB assembly
Detail Specifications:
Layers | 4-16Layers |
Material | FR-4 |
Board Thickness | 1.6mm |
Copper Thickness | 1oz |
Surface Treatment | ENIG/HASL/OSP |
Soldmask & Silkscreen | Green & White |
Quality Standard | IPC Class 2, 100% E-testing |
Certificates | TS16949, ISO9001, UL, RoHS |
What KAZ Circuit can do for you:
To get a full quotation of the PCB/PCBA, pls provide the information as below:
Company Informaiton:
KAZ Circuit is a professional PCB manufacturer from China since 2007, also provide PCB Assembly service for our customers. Now with about 300 employees. Certified with ISO9001,TS16949, UL, RoHS. We are confident to provide you quality products with factory-directed price within the fastest delivery time!
Manufacturer Capacity:
Capacity | Double Sided: 12000 sq.m / month Multilayers: 8000sq.m / month |
Min Line Width/Gap | 4/4 mil (1mil=0.0254mm) |
Board Thickness | 0.3~4.0mm |
Layers | 1~20 layers |
Material | FR-4, Aluminum, PI |
Copper Thickness | 0.5~4oz |
Material Tg | Tg140~Tg170 |
Max PCB Size | 600*1200mm |
Min Hole Size | 0.2mm (+/- 0.025) |
Surface Treatment | HASL, ENIG, OSP |
Rapid turnaround PCB assembly, also known as rapid prototyping or rapid turnaround PCB manufacturing, is the process of rapidly producing small to medium-volume PCBs, with turnaround times typically ranging from days to weeks. This is in contrast to traditional PCB manufacturing, which can take weeks or even months to complete high-volume production.
Key benefits of quick turnaround PCB assembly include:
Faster iteration cycles: Rapid turnaround PCB assembly allows developers and engineers to quickly prototype and iterate on their designs, reducing time to market for new products.
Smaller Order Quantities: Quick turnaround PCB assembly services cater to startups, small businesses, and R&D teams who require low-volume circuit boards rather than high-volume production.
Flexibility: Rapid production PCB suppliers offer flexibility in board size, number of layers, component placement and other customizations to meet the specific requirements of each project.
Cost-Effectiveness: For low- to medium-volume production, rapid production PCB assembly is more cost-effective than traditional manufacturing, especially for early-stage projects and small businesses.
A typical rapid production PCB assembly flow involves the following steps:
Design and File Preparation: Client provides PCB design files in required format, such as Gerber files.
PCB Fabrication: PCB manufacturers rapidly produce bare PCBs based on provided design files.
Component Procurement and Placement: PCB Assembly Services procures the required electronic components and assembles them on a bare PCB.
Testing and Quality Control: Assembled PCBs are tested and inspected to ensure that they comply with specified requirements.
Delivery: Completed PCB assemblies will be shipped to the customer, typically within a few business days to a few weeks, depending on the complexity of the project.
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Contact Person: Mrs. Helen Jiang
Tel: 86-18118756023
Fax: 86-755-85258059